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Products Information
Name: Hot-Bonder
Model: 8024-2E
Supplier:Atacs Products Inc.
Contact Info
PHONE: 1-206-433-9000
FAX: 1-206-433-6200 
850 South Cambridge Street,
Seattle, WA, 98108-4748
EMAIL: info@atacs.com
Product Introduction:
The ATACS Model 8024-2 Hot-Bonder is specifically engineered to perform high-temperature cure operations required to bond composite,metal or fiberglass repair materials.  Two independent cures can be performed at once.  The proprietary ATACS microprocessor-based system and software automatically control cure temperature to one of up to fifteen preselected profiles.  The operator controls cure operation through a series of command menus and,with the aid of a liquid-crystal display and data logger, can monitor all facets of cure performance.  The start-up procedure is easy and takes as little as 10 seconds to be in an active cure.  The Hot-Bonder automatically alerts the operator to any conditions jeopardizing cure performance or safety.

Features:

 

Ø      Off-the-shelf PC or Laptop will be used as the user interface.

Ø      Control program is a graphical user interface designed to operate on Microsoft® Windows XP™ and newer operating systems.

Ø      Operator Window has 5 tabs; Cure, Heater Check, Data Logger, Administration and Cureator™.

Ø      Selectable Heater Check prior to cure.

Ø      Operator configurable one or two zone control.

Ø      One-zone operations uses 2 through 20 T/Cs, two-zone operation uses 2 through 10 T/Cs per zone.

Ø      Remote monitoring via LAN/WAN (Ethernet)

Ø      Remote alarm; trigger remote alarms with open collector alarm output.

Ø      Ability to print locally, save cure data to disk or flash drive, or burn to CD (via laptop or PC).

Ø      Real-time data streaming for customer applications.

Ø      Selectable control to hottest, coolest, or selected T/C

Ø      Data Logging feature monitors, displays, and record up to 20 T/C per unit.

Ø      Battery Backed Real-time Clock

Ø      Client side USB interface

Ø      RS-232 Utility Port

Ø      RS-485 I/O

Ø      Ethernet I/O – TCP/IP & ModBus option.

Ø      Universal Power Supply - 96 to 250 VAC, 48 to 62 Hz, 15 to 50 Amps (current dictated by model ordered).

Ø      Software filtering for T/C Stability on 3-phase (Non-zero crossing)

Ø      Configuration attributes on each profile ( Hi-limit, Low-limit, Vacuum threshold, OT T/C, OT Limit, ).

Ø      Any T/C can be assigned to be the OT T/C

Ø      Programmable over-temperature safety cut off.

Ø      GFI can be mounted internal or optionally external for hazardous environment.

Ø      AC Monitoring SSR On/OFF, GFI On/Off, and if the GFI is tripped.

Ø      Two independent vacuum transducers for 2-zone operation.

Ø      1 to 20 SSR configuration and control (for future multi-zone applications).

Ø      4 ea open drain for SSR (with +12 Vdc provided) OR up to 100 Vdc , 200 mA sink for external alarms.

Ø      Smart fan for cooling when components heat up.

Ø      Piezoelectric alarm

Ø      Ruggidized AC connectors (5-pin heater connectors for future applications)

Ø      On-the-fly cure editing.

Ø      Ability to disconnect hot-bonder hardware from pc user interface and continue operation.

Ø      Dual-pole GFI breaks both Line and Neutral or both lines in Phase-to-Phase operations.

Ø      1-wire unique serial number for controller board identification, addressing in multi-unit applications, and warranty.

Ø      Simplified, ruggidized packaging: ergonomically designed for simplicity and ease of use.

             Multi-unit operation; the ability to use multiple control

Technical Parameter:

Characteristic

Specification

Heating Zones

One or two, operator selectable

Heating System

Electric, silicone flexible heaters

Heat Profile Steps

Up to 3 steps (7 segment)

Heat up Rate

1 to 10º F/Min ( X - X º C) F or C selectable.

Dwell Temperature

Ambient to 750 º F

Dwell Time

1 to 999 Min. per step

Set point Resolution

1º F or C

Temperature Accuracy

±1% of scale

 

 

Thermocouples

2 – 20 for single zone, 2 – 10 for each zone in dual-zone operation.

Thermocouple Inputs

Standard Jack for Type J or K, user selectable.

Active Thermocouples

Auto detected by controller.

Vacuum Input

Two inputs operator configurable between one and two zone operation. i.e…2 for 1 zone, 2 for 2 zone, 1 for 2 zone, …etc.

Vacuum Transducers

Strain gauge type 0 to 30 in/hg.

 

 

 

 

Alarms

Piezo-electric audible alarm on Zone Controller, Text Alarm on PC User Interface

80 db min at 2 feet. Manually adjustable volume.

Hi-intensity LED indicators.

Alarm Output

4 ea open drain up to for 100 Vdc , 200 mA sink +12 Vdc provided for SSR.

AC Power Input

96 to 250 VAC, 48 to 62 Hz, 15 to 50 Amps (current dictated by model ordered).

AC Safety Devices

Ground Fault Interrupter

Power Fault Tolerance

500 mS not noticeable by operator. *

Power Interrupt Recovery

5 Min. interrupt recovery *

Size

16 X 21 X 8

Weight

Approx. 25 lbs.

 

 

 

 

Operating Temperature

32 - 120° F

Storage Temperature

0 - 160° F

Humidity

95% non-condensing

 

 

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